Assembly device of ferritic stainless steel tubes on a carbon tube-plate, and process for producing this device

ABSTRACT

Assembly device of tubes in low carbon ferritic stainless steel having 17 to 18.5% by weight of chromium on a tube-plate of carbon steel. It includes at least one overlay of low carbon steel on the surface of the tube-plate opposite the plurality of tubes, of such thickness that the ends of the tubes are located at an intermediate level of the overlay, and weld beads between the ends of the tubes and the overlay.

This is a continuation of application Ser. No. 859,959, filed May 5, 1986, abandoned which is a division of application Ser. No. 628,081 filed July 5, 1984 now U.S. Pat. No. 4,617,990.

This invention relates to an assembly device of tubes of low carbon ferritic stainless steel havinfg 17 to 18.5% by weight of chromium on a tube-plate of carbon steel. It also covers a process for producing this device.

Direct welding of such tubes to their tube-plate not giving good results, it has already been proposed to deposit by fusion (strip with flux and coated electrode) on the surface of the tube-plate opposite the plurality of tubes an overlay of "Inconel" (registered trademark of the Inco company) alloy having at least 72% by weight of nickel, 14 to 17% of chromium and 6 to 10% of iron. This alloy is very expensive, and there is risk during assembly of cracking in the joint and filling zone and in the welds by corrosion under stress.

The purpose of this invention is to obtain a less expensive assembly device which removes the risk of cracking in the overlay and in the welds.

The device according to the invention is characterized in that it includes at least one overlay of low carbon non-alloyed steel on the surface of the tube-plate opposite the plurality of tubes, of such thickness that the ends of the tubes are located at an intermediate level of the overlay, and inert gas arc weld beads with or without filling metal between the ends of the tubes and the overlay.

By preference, the low carbon non-alloyed steel of the overlay contains at most 0.045% of carbon, 0.10% of silicon, 0.50% of manganese, 0.025% of phosphorus and 0.025% of sulfur.

The process for producing the assembly device defined above is characterized in that at least one overlay of low carbon non-alloyed steel is deposited by fusion (strip with flux and covered electrodes) on the surface of the tube-plate opposite the plurality of tubes, in that the tubes are inserted in the holes of the tube-plate in such a way that their ends are located at an intermediate level of the overlay, and in that the ends of the tubes are welded to the overlay by inert gas welding with or without filling metal. The term fusion (stripped with flux and control electrodes) means that a strip of low carbon steel, covered with a flux, is melted by an electric arc between the strip and a coated (consumable) electrode.

The following description, given as an example and with reference to the single FIGURE in the appended drawing, is of an assembly device according to the invention and its process of production.

The tube-plate (1), in carbon steel of grade A 48 CP (less than 0.20% by weight of carbon, less than 0.40% of silicon, from 0.80 to 1.50% of manganese, less than 0.04% of phosphorus, less than 0.025% of sulfur, less than 0.5% of nickel, less than 0.25% of chromium less than 0.10% of molybdenum, less than 0.05% of vanadium, less than 0.04% of niobium, 0.18% at most of copper) is given by depositing by fusion (strip with flux and coated electrodes) two successive overlays (2), (3), of low carbon non-alloyed steel (less than 0.045% by weight of carbon, less than 0.10% of silicon, less than 0.5% of manganese, less than 0.025% of phosphorus and less than 0.025% of sulfur).

Then, into the holes of the tube-plate, are inserted the tubes of ferritic stainless steel of grade Z2 CT 18 (17 to 18.5% of chromium less than 0.03% by weight of carbon, less than 0.5% of phosphorus, less than 0.01% of sulfur, less than 0.5% of nickel, less than 0.10% of copper, less than 0.05% of aluminum, a titanium content of 15 times the carbon+nitrogen sum, this product being however less than 0.75%, less than 0.02% of nitrogen, with the nitrogen+carbon total less than 0.04%). The tubes are passed through until their upper ends reach an intermediate level of the upper overlay of low carbon non-alloyed steel. The weld is then made by inert gas (argon or helium) welding, with or without filling metal, around the end of the tube between that end and the layer of low carbon steel. 

We claim:
 1. Process of manufacturing an assembly device of tubes in low carbon ferritic stainless steel having 17 to 18.5% by weight of chromium on a tube-plate of carbon steel, comprising the steps of:depositing at least one overlay of low carbon non-alloyed steel by fusion of a strip covered with flux which is melted by an electric arc between the strip and a coated electrode on the surface of the tube-plate opposite the plurality of tubes, inserting the tubes in the holes of the tube-plate in such a way that their ends are located at an intermediate level of the overlay, and welding the ends of the tubes to the overlay by indert gas welding with or without filling metal. 